The intelligent inspection system for surface defects is an intelligent system based on image processing, machine vision and artificial intelligence, which is used to detect defects and their location with high accuracy on the surfaces of manufactured products in industries such as steel, paper, fabric, textiles, glass and … Is. Using this product, defects on the surface of the products can be detected online based on the examples defined by the operator and the database in the system. The main advantage of this system is the elimination of errors caused by the failure of humans to detect defects, arbitrary handling in detecting defects, high speed of product production, polluted industrial environment, etc. By using this system, it is possible to prevent the production of low-quality products or possible stops of the production line. The accuracy of the intelligent inspection system for surface defects in detecting possible defects is over 90%.
The intelligent inspection system for surface defects is able to capture images of all product surfaces at high speed, and the received images are sent to a single-board computer server and processed in parallel. Finally, the results obtained by a central collection system and defects are instantly displayed on the system monitor, and then the obtained information is stored in the database for reporting and retraining the system to improve accuracy.
Features and specifications
Measurement accuracy: minimum dimensions of 2 mm x 2 mm
Maximum sampling frequency: maximum 50 Hz
Maximum line speed: 3 m/s
Maximum working temperature of the system: 100 degrees Celsius
Maximum sheet width: 4700 mm
Maximum sheet length: unlimited
Maximum processing time: 3 seconds
Warning capability
Reporting capability
The level of connection with the employer’s system: level 2
Maximum number of cameras: 24
Maximum number of lenses: 24 pcs
Maximum number of projectors: 24
Database and Defect Atlas: SQL Server
System accuracy: 99%
Degree of freedom of movement: a pneumatic degree – rail movement
Required air pressure: 5 bar
Cooling system: double wall (cooling with water/air)
System features: Defects Atlas
System response speed: 3 seconds
